AIA
President Celeste Novak shares her unforgettable experience of walking in the
shoes of a contractor for one day … a big bid day.
I am not sure which piece of this experiment was better,
walking in Doug Maibach's shoes or watching him walk in mine. I discovered that we both
love complexity and love what we do. Our jobs are intense, complex and there is
no “typical day.” We had to adjust our meeting date at least three times because
of the unpredictable nature of our jobs.
Although a daughter of an architect with brothers in
construction management, I was not prepared for my day at Barton–Malow. On July
10, as I drove up to the company my eyes widened. Cruising by wetlands, I
approached a winged glass box, grounded with interlocking planes of concrete
with inlaid patterns of brick. Any preconceived notion of the conservative
nature of contracting toppled … Click here for the full story (this would be a
good place to jump link the story) as Doug took me on the tour of their new,
award-winning, high tech office building.
Doug had gleefully told me that he had planned the “mundane”
for my visit, and a bid proposal. Doug handled three business issues on the fly
as on our way to the bid room, walking by several departments, discussing
sustainability, continuing education, water treatment and sludge.
Architects prepare drawings, specifications and work within
the owner’s expectations for a specific budget. On bid day, the reality of the
market meets the dreams of owners and the vision of the designers.
I have watched bids prepared for small projects before, but I
wasn’t prepared for the intensity of bid day in a large company. Bid opening was
at 2 p.m.; at 10:30 a.m. only about a third of the numbers were in place. I was
amazed at the calm around me as a few phones rang and we discussed the process.
As the only architect in sight, I was target practice for
complaints about unit pricing, alternate pricing breakouts – particularly the
ones that carve out pieces of a building – so the owner can get alternate
funding. Apples to apples are not easy to obtain, and what might seem easy to an
owner or designer (include the floor area of the cafeteria as an alternate item)
on bid day, is not a number easy to break out. I questioned why we continue a
process which does not require more collaboration between the designers of
buildings and the builders of the buildings. This system could be better; and
between us we should figure out a mechanism to improve how we deliver buildings.
On bid day, the atmosphere is electric. There were three
people in the room, three more at their desks breaking out this project by spec
division. The drawings were dissected by trade, by subs, by sheet, by response
and phone calls. If there were errors in the drawings, if there were places
where savings could be made through drawing changes, they were not part of the
pricing process.
I began to feel like I was in a telethon as phones and faxes
began to fly.
The plan was to send a staff member to the bid opening with
blank pages. In my mind, I can see all of the contractors in their cars,
gathering on the site, cell phones and pens ready.
Barton-Malow keeps a database of over 6,000 subcontractors,
qualifying each on the basis of whether they are union or non-union, safety
records, insurance, red flags and gold stars. Even with this available list,
there were calls going out to encourage multiple bids on several of the trades
(some with only a single bidder) for this project.
11:10 a.m.: Still only 15 percent of the bids were in and
secured. I began to feel like I was on the floor of Wall Street as calls and
faxes, bid quotes and comments were flying.
11:30 a.m.: In the car, cell phone ready, Doug responds to a
bid question as we drive to an Association of General Contractor’s meeting.
Listening to my counterparts at AGC regarding membership recruitment, benefits
and programs made me realize how much we have to share with each other. We are
close allies in the built environment and we need to continue to strengthen our
communications with each other.
1:15 p.m.: We are back in the office, and Doug looks more
excited as the bid room has heated up. Five people are bumping into on another,
the central computer shows that almost all the bids have been submitted. Scott
is at the project and with 15 minutes to go, he calls in to say that their clock
is six minutes faster than ours. The bid number is produced and analyzed. It is
not quite where instinct says it should be given the initial budget by the
owner. The scope of work is greater than original estimates; will the owner
understand the price might be higher than originally planned? The temperature in
the room and metaphorical smoke rises, and the decision is made to go ahead. As
the phone call is made, with two minutes to go, one last bid comes in lowering
the price to the final number submitted. Time is up. It’s 2 p.m.
A collective sigh is felt throughout the room. Doug says
later, “ I like winning.” You could tell everyone in the room loved the process.
I think there is nothing like it in architecture, not even a presentation before
new clients. There is almost the smell of cigar smoke, the ancient ritual of
gambling, bartering and guessing as a bid document is submitted. It is a final
number, with no qualifications and no exclusions. If you get the job, then you
must build it at that price. The numbers must be close enough to make the
project work financially and still win you the job. In this case, the
competition was fierce.
By 2:30 p.m. the decision on the bid opening had been made. We
clustered together in the middle of the office with some of the staff. We were
seventh out of 17 bidders. The spread surprised me by its perfect bell curve.
The winner had not provided qualifications, the next bidder had beat the field
by about $300,000, and we were in a cluster separated by less than $40,000.
By 3:05 p.m., my visit really got interesting as we talked
about “pickle liquor,” sludge and how to proceed with the dismantling of a pump
station on another project. I approached the sets of drawings I saw, and paged
through to the elevations. Doug, and every other engineer immediately flipped to
the process flow diagrams –“the guts of the job.” Once again, I watched the
un-building and re-building of a set of drawings from another lens… Time,
schedule, size of the pieces to be removed, size of the doors, apparatus, cranes
to lift, safety features, accessibility, air quality, insurance, who can do
what. These are the people who will build and make real the two dimensional
vision. They have enormous knowledge of systems, processes, the market,
contracts, performance guarantees, liquidated damages, bonding, financing… they
are the process.
By 4:20 p.m., I take an early leave from Doug’s world. He has
more than 47 e-mails to answer. He will review mail, expense reports, look at
some labor issues and leave by 6 p.m. to go home to his family.
I asked him what his next challenge is, and what makes him
eager to get up in the morning. He describes new markets, his enjoyment of the
bidding process, and seeing the people around him succeed. I get the sense that
he has a lot of fun at work – even on a bad bid day.
Doug visited our office the following week, and I felt as
though I was two people showing him my work and listening to his questions.
While perusing a set of CD’s, one of our architects questioned
how could we make our drawings better and more efficient. I think this is a
question that we should begin to explore. The experience of walking in the shoes
of just one contractor has revealed the magnitude of their participation and
their risks in our projects. I am looking forward to our continued
conversations.